Atlantic Gasket Increases Productivity in a Flash

Atlantic Gasket has done it again and added a new, state-of-the-art machine that will increase the capacity, production, and quality of our custom-cut parts!  The Flashcut Flex will allow for a higher flow of parts to be produced on our production line leading to shorter lead times and increased productivity in general.  Just last year, we added a new slitting machine, and custom-cutting is taking a turn in 2021.  Overall, Atlantic Gasket continues to upgrade year after year!

The Flashcut Flex knife-cutter’s first benefit is its speed.  Its blades slice right through any material that we cut, and no tooling is required to purchase; our customers can send over a file and have parts being cut within minutes.  In addition to the speed, this new machine nests parts together like no other to allow for the best material yield possible.  The combination of speed and optimization lead to lower costs for our customers!

Finally, the Flashcut Flex improves the already-fantastic quality and reliability of our production.  Its table surface has an intense vacuum that holds the sheet and roll materials steadfast producing a very fine and accurate cut that can meet necessary tolerances.  The knife-cutter will provide an overall greater reliability to our production line due to a brand-new machine with high-quality technology.

What to Know About 3M Reclosable Fasteners

As a 3M Associate Converter, Atlantic Gasket has access to a wide array of tens of thousands of 3M products from a multitude of categories.  Within this massive list of products is a series of fasteners that we can supply for our customers.  These fasteners come in two types, Dual Lock and Hook and Loop, and are meant for easy and reliable attachment and detachment which allows for a quick and easy use.

 

Hook and loop fasteners are an easy and secure way to adhere a product to aImage of partly separated 3M™ Hook and Loop identifying the hooks, loops, release liners and easy-peel edge surface while also allowing for it to be unsecured and resecured many times over.  This fastener has the ability to be resecured upward of 5,000 times without losing effectiveness throughout its lifetime.  It works with one side having many ‘hooks’ that are opposite the other side containing seemingly endless amounts of ‘loops’.  When this 3M fastener is pushed together, the loops catch within the hooks allowing for a strong, temporary bond which is useful in many applications, such as clothing, shoes, household items, signage, sports, NASA, and many more where ease of use and conforming to product shape is needed!

 

 

The 3M Dual Lock system for fasteners works a bit differently but is just as effective or more than hook and loop.  Each side is made up of a large number of3M™ Dual Lock™ Reclosable Fastener SJ3870 mushroom-shaped pieces that interlock together when both sides are attached.  This forms a very strong bond that is durable and allows for upward of 1,000 attachments before starting to lose its tensile strength.  3M Dual Lock fasteners are temperature/UV/moisture-resistant and are excellent for use with attachments to windshields, dashboards, signs, and other surfaces.

 

 

 

Atlantic Gasket Increases Slitting Capabilities

Atlantic Gasket has spent decades slitting and stripping a wide array of materials to our customer’s needs from ¼” to 60” wide, but now, we’ve added a new slitting machine to our fleet which further increases our capacity for orders requiring slitting of any kind.  We’re always looking into how we can make our manufacturing process more efficient, and this addition is just the latest in that search.  Our new single-knife slitter, from Lever, allows us to cut larger roll diameters and perform a cleaner cut.  The ability for us to continue to provide exceptional non-metallic roll goods just got better!

This new slitting machine allows us to continue cutting the same materials that we have been cutting for years to a much higher capacity, such as rubber, sponge, foam, adhesives/tapes, plastics/films, cork, and more.  Our slitting capabilities were already versatile and of high-quality, but our new machine just broadens the horizon and allows for more perfect cuts and the ability for quicker lead times to get stripping products into our valued customer’s hands.

If you have any project, regardless of how complicated you think it may be, give Atlantic Gasket a call at 800-229-8881 or 215-533-6400 and ask to speak to a member of our sales team or email us at sales@atlanticgasket.com.

 

Lever

You Need Holes? We’ve Got ‘Em!

Circle with Many Holes 8

We’ve cut several of these gaskets out of 1/8” thick 55 durometer Viton on our water jet machine.  What was the catch?  We had to put 242 holes and ovals into this 14 ¼” diameter piece.

However, it was no issue for our water jet machine and production line!  Our water jet machine can hold tight tolerances and cut a nearly infinite amount of different cutout dimensions and shapes.

If you have any project, regardless of how complicated you think it may be, give Atlantic Gasket a call at 800-229-8881 or 215-533-6400 and ask to speak to a member of our sales team or email us at sales@atlanticgasket.com.

Atlantic Gasket Continues to Produce Comfortable Face Shields in a Variety of Sizes


Face Shields
Since the start of our nation’s battle against the COVID-19 virus, Atlantic Gasket has been working to produce over a million face shields for our front-line workers! Now, as kids and teenagers prepare to return to the classroom, we’ve expanded our product line of face shields to adjust to a variety of sizes for the ever-growing child for their added comfort and safety.

People of all ages and sizes are susceptible to the coronavirus, unfortunately, and this has led us to want to continue our small part of fighting against it. Our face shields can now be produced in sizes that fit toddlers, grade school age kids, high school teenagers, and adults! This range of sizes allows for children of all ages to be properly protected across their entire face while allowing them to maneuver around the classroom and school as comfortably and safely as possible.

Of course, safety and comfort are our biggest concerns, but our face shields also provide a wide range of other benefits. The face shields are made from lightweight and durable plastic with soft foam cushioning on the forehead to provide a comfortable experience wearing them. They allow others to see your face and hear you better during conversation which is crucial in a school setting. Children are known to spread germs without a thought, and shields protect the entire face with coverage against outside liquids and contaminants. Finally, our face shield allows the wearer to eat and drink while their face remains protected.

If you are in charge of a school district or know somebody who is and is in need of face shields for the coming school year or in need of protection in any setting against COVID-19, please don’t hesitate to contact our sales team that would be more than happy to help protect your children, teenagers, and even adults in some cases!

Atlantic Gasket Produces Face Shields to Fight COVID-19

Face Shield (2)

Here at Atlantic Gasket, we have been producing our own version of a face shield for several weeks now.  We continue to do our small part in keeping the men and women on the front lines equipped with protective gear to combat the deadly COVID-19 epidemic.  We appreciate the hard work of the nurses, doctors, first responders, and all essential workers during this time who are the real heroes for helping our nation.

As stated, Atlantic Gasket continues to produce our face shields for bulk purchase so please contact us if you are interested in purchasing them.  We provide the plastic face shield, foam for comfort on the forehead, and elastic for the band around your head for a secure fit.  These are all sold as an easy-to-assemble kit.  We have also supplied the foam cushioning to other companies who are producing face shields too, so we can provide those as needed as well.

If you’re interested, our sales team would love to help you stay safe during this time!  Please call us at 800-229-8881 or 215-533-6400, and you can also email us at sales@atlanticgasket.com.  We look forward to hearing from you and continuing our goal of helping out as many people as we can!

Atlantic Gasket Revamps Site with EMI/RFI Products

SSP-502-30 Roll Material (4)Atlantic Gasket continues to keep up with the growing demands of different markets, and this time, we’ve revamped our website with a new section for EMI (Electromagnetic Interference) and RFI (Radio Frequency Interference) shielding materials.  These silicone and fluorosilicone rubbers are filled with a variety of metallic fillers to allow them to be electrically conductive and protect sensitive electronic equipment and other products.  These fillers include Nickel-Aluminum, Nickel-Graphite, Silver-Aluminum, Silver-Copper, Silver-Glass, and Silver-Nickel.

 

 

IMG_5645EMI & RFI shielding gaskets are important in serving a range of industries, such as military, aerospace, automotive, medical, and more.  We can provide silicones and fluorosilicones that meet the MIL-G-83528/MIL-DTL-83528 specification and others that are QPL listed.  Our EMI/RFI materials come in a wide variety of thicknesses, durometers, sheet sizes, rolls, and colors to help suit your needs.  This variety allows us to provide a range of die-cut parts, waterjet-cut parts, stripping, roll goods, sheets, and more.

The EMI/RFI silicones and fluorosilicones not only protect against electromagnetic interference and radio frequency interference but also the typical environmental factors, such as silicone’s natural resistance to a large temperature range.  For harsh environments with solvents and fuels, fluorosilicone is the answer to your issues.  The combination of the rubber along with the internal metallic fillers allows these EMI/RFI shielding materials to be a fantastic option for protecting sensitive equipment for your next project!

Atlantic Gasket Becomes a 3M™ Associate Converter

Associate Color-Tranparent Background LogoWe here at Atlantic Gasket Corporation are extremely happy and excited to announce that we are now a 3M™ Associate Converter.  Our company already has an extensive product line, and we’re now adding 3M™ products to that list.  We have access to roughly 53,000 products from their line which can be converted into high-quality custom-cut parts and stripping for our customers.

Our title as a 3M™ Associate Converter allows us to expand on our great line of products.  For decades we’ve been known for providing quality custom-cut parts and stripping, and now we can provide 3M™ adhesives alone or converted into our products.  Atlantic Gasket can convert 3M™ adhesives slit to width or applied to materials and die-cut, kiss-cut, or water jet cut.

The list of materials that we supply and can have 3M™ adhesives applied to is virtually endless and include closed cell sponges, open cell sponges, foams, mechanical rubbers (such as Neoprene, EPDM, Silicone, Nitrile/Buna-N, Viton, etc,), corks, cork rubbers, felts, and plastics.  We’re proud of the first-rate products that we currently produce and are excited to continue that production as we expand our product line due to our partnership with 3M™.

Gaskets Under the Sea

We have experience with providing over-sized products like the one pictured.  This circular gasket’s use is in underwater mining equipment and is made from ¾” thick 60 durometer neoprene.  It has an inner diameter of 58” and outer diameter of 90” with 44 holes along the circumference of the ring!  If you have an over-sized project, or any size at all, give our sales team at Atlantic Gasket a call at 800-229-8881 or 215-533-6400.  You can also send us an email addressed to sales@atlanticgasket.com.

Circular Gasket with Holes

Individually Die Cut Vs. Kiss Cut Products

Have you ever tried pulling a sticker off of the liner and noticed the ease with which you were able to do so?  That’s because the sticker was kiss cut instead of being individually die cut.  The difference between these two processes is how the stickers are cut.

Now you can forget the sticker part of the equation and apply that thinking to our own custom cut parts with pressure-sensitive adhesive here at Atlantic Gasket.  These products include gaskets, cabinet bumpers, coaster corks, and many other materials suited for your needs.

When individually cut, a die within our machines stamps out the part needed into its final form cutting through both the material and adhesive liner (as shown below).  This produces the final product cut to shape along with the adhesive and release liner all cut to that same form.  This can sometimes cause a hassle during the final application with trying to peel away the liner.

.5 Crushed EPDM Sponge Gasket 1

However, kiss cutting takes away that annoyance.  The die will cut the material and adhesive but leave the full adhesive liner intact allowing the final applicator to peel away the part easily like a sticker.  The excess webbing of material is removed which leaves behind the final form of the part on a full sheet of release liner (as shown below).  This makes the final application a breeze!

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If you believe that this process sounds perfect for your next project, send us an email at sales@atlanticgasket.com or give us a call at 800-229-8881 or 215-533-6400 and ask to speak with a member of our Atlantic Gasket sales team who would be happy to assist you.